Product Name: | Ceramic Cross Partition Ring Tower Packing |
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Material: | Industrial Ceramic Alumina Silicate |
Keywords: | Ceramic Cross Partition Ring |
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Ceramic Cross Partition Rings combine the structural robustness of rings with the efficiency-enhancing features of grid packings. Engineered from high-purity alumina ceramics (≥70% Al2O3), these innovative packings feature a unique double-layer cross-partition design that delivers superior mass transfer, ultra-low pressure drop, and exceptional fouling resistance in corrosive/high-temperature processes like:
*Concentrated sulfuric production
*High-pressure gas scrubbing (CO2/H2S removal)
*Molten salt heat transfer systems
*Regenerative thermal oxidation (RTO)
Breakthrough Design Advantages:
1.Dual Cross-Baffles: Create 4-8 internal compartments → disrupt flow paths for intense turbulence.
2.Micro-Channel Windows: 12-16 precision openings (per ring) → maximize gas-liquid contact area.
3.Nesting Prevention: Asymmetric partitions force random orientation (>97% bed randomness).
4.Structural Reinforcement: Radial ribs withstand >10 MPa crush loads (deep bed stability).
Parameter | Specification Range | Competitive Advantage |
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Material | 70-99% Al2O3 Ceramic | HF-resistant grades available |
Standard Sizes | 16mm, 25mm, 38mm, 50mm, 75mm | DN25/DN38 for precision columns |
Geometry | Cylindrical with 2 perpendicular cross-walls | Hybrid ring/grid structure |
Bulk Density | 720-800 kg/m³ (45-50 lb/ft³) | Optimized for strength/void balance |
Void Fraction | 76-84% | Higher than Pall Rings (+12%) |
Surface Area | 180-420 m²/m³ (55-128 ft²/ft³) | DN25: 400 m²/m³; DN50: 200 m²/m³ |
Effective Area Ratio | 92-95% | Minimal dead zones |
Packing Factor (Fp) | 100-320 m-¹ (30-98 ft-¹) | 35% lower ΔP vs. Raschig Rings |
Crush Strength | 10-15 MPa (1450-2175 psi) | Deep bed (>15m) capable |
Max. Temperature | 1100°C (2012°F) continuous | Thermal shock resistance: ΔT>500°C |
Acid Test (95°C/24h) | <0.05% wt. loss (40% H2SO4) | ASTM C279 verified |
*Sulfuric Acid 98% Concentration: Replacement for costly SiC structured packing
*High-Pressure CO2 Absorbers: 30% lower blower energy in amine units
*Compression Coolers: Resists wet Cl2 corrosion at 120°C
*Waste Acid Regeneration (HCl/HF): Zero degradation in azeotropic columns
*Cryogenic Air Separation Pre-purification: -70°C thermal shock survival
Procurement Guidance
Size Selection:
*Column Dia. < 1m → Use 16/25mm
*Column Dia. 1-3m → Use 38/50mm
*Column Dia. >3m → Use 50/75mm
Material Grade:
*<80°C acid → 70% Al2O3
*80°C/HF service → 99% Al2O3