| Product Name: | Ceramic Super Intalox Saddles Ring Random Packing |
|---|---|
| Material: | Industrial Ceramic Alumina Silicate |
| Keywords: | Ceramic Super Intalox Saddles Ring |
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Ceramic Super Intalox Saddles represent the pinnacle of random packing technology, engineered to maximize mass transfer efficiency while minimizing energy consumption in corrosive, high-temperature, or fouling-prone processes. Manufactured from ultra-pure, high-alumina ceramics (≥85% Al2O3), these saddles deliver 30% higher efficiency and 40% lower pressure drop versus standard ceramic saddles, making them ideal for:
*Carbon capture (amine/NaOH scrubbing)
*High-purity acid gas drying (e.g., electronic-grade HCl/SO2)
*Critical distillation in fine chemical production
*Advanced flue gas desulfurization (FGD)
Revolutionary Design Features:
1.Tri-Lobe Contoured Surface: Increases effective surface area by 15% vs. conventional saddles.
2.Deep Internal Ribs (5-7 ribs): Create micro-turbulence for intensified phase contact.
3.Asymmetric Anti-Nesting Geometry: Ensures >98% random orientation → eliminates dead zones.
4.Reinforced Arch Supports: Withstand >8 MPa crushing loads (deep bed/fouling resistance).
| Parameter | Specification Range | Industry Benchmark Comparison |
|---|---|---|
| Material Grade | 85-99% Al2O3 (Corundum-rich ceramic) | Superior to 70% Al2O3 standard saddles |
| Standard Sizes | 15mm, 25mm, 38mm, 50mm, 76mm | DN25/DN38 most popular for precision columns |
| Bulk Density | 700-780 kg/m³ (44-49 lb/ft³) | Higher density = enhanced strength |
| Void Fraction | 78-85% | Highest among ceramic packings |
| Surface Area | 150-400 m²/m³ (46-122 ft²/ft³) | DN25: 380 m²/m³; DN50: 195 m²/m³ |
| Packing Factor (Fp) | 120-350 m-¹ (37-107 ft-¹) | 25% lower ΔP vs. standard saddles |
| Crush Strength | 8-12 MPa (1160-1740 psi) | 2× standard ceramic rings |
| Max. Temperature | 1150°C (2102°F) continuous | For pyrolysis/reforming processes |
| Acid Resistance | <0.03% Relieve in 30% H2SO4 (100°C, 168h) | Ideal for concentrated acid duties |
| H2O Absorption | <0.5% (vitrified surface) | Prevents chemical permeation |
| Metric | Super Intalox Saddles | Conventional Saddles | Improvement |
|---|---|---|---|
| Mass Transfer Efficiency | 1.8-2.2 HETP (m) | 2.5-3.0 HETP (m) | +30% |
| Pressure Drop | 60-80 Pa/m | 100-130 Pa/m | -40% |
| Flooding Capacity | 25-35 m³/h·m² | 18-25 m³/h·m² | +35% |
| Fouling Resistance | Self-cleaning ribs | Flat surfaces | 50% longer runtimes |
*CO2 Capture: 30% lower regeneration energy in amine columns
*Ultrapure Chemical Production:
Electronic-grade HF/HCl distillation (≤ppb metal contamination)
Solvent recovery (MeOH, ACN)
*Harsh Environments:
Regenerator towers in H2SO4 alkylation
Chlorinated solvent stripping
*Waste-to-Energy: Syngas scrubbing (tar/alkali removal at 800°C)
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