Product Name: | Ceramic Intalox Saddle Ring Tower Packing |
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Material: | Industrial Ceramic Alumina Silicate |
Keywords: | Ceramic Intalox Saddle Ring |
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Product: Ceramic Intalox Saddle Rings
Ceramic Intalox Saddle Rings represent a high-efficiency evolution of traditional random packing, combining the structural advantages of rings and saddles. Engineered from premium alumina-silicate ceramics, these packings deliver superior mass transfer, ultra-low pressure drop, and exceptional corrosion/thermal resistance (up to 1090°C/2000°F) for demanding processes.
The patented asymmetric saddle design with internal ribs and contoured arches provides critical performance benefits:
1.Anti-Nesting Geometry: Prevents nesting (stacking) and promotes chaotic distribution → maximizes surface area utilization
2.Liquid Redistribution: Curved surfaces enhance liquid spreading → eliminates channeling
3.Gas/Liquid Turbulence: Ribbed interior creates micro-eddies → intensifies phase contact
4.Structural Integrity: Reinforced arches withstand >5 MPa crush loads
Ideal for high-corrosion, high-temperature, or fouling-prone systems where Pall Rings or Raschig Rings underperform, including:
✓ Hot acid gas scrubbing (H2SO4, HCl)
✓ Sulfur recovery (Claus tail gas)
✓ Caustic evaporation towers
✓ Geothermal gas processing
Technical data | |||||
Diameter (inch) | Diameter (mm) | Approx. weight (kg/m3) | Surface area (m2/m3) |
Free volume (%) | Packing factor (l/ft) |
1/2'' | 12 | 720 | 623 | 71.7 | 200 |
3/4'' | 19 | 688 | 334 | 73 | 130 |
1'' | 25 | 688 | 253 | 73 | 85 |
1.5'' | 38 | 640 | 164 | 75 | 50 |
2'' | 50 | 577 | 115 | 77.4 | 37 |
3'' | 76 | 623 | 92 | 75.5 | 24 |
Acid Concentration: H2SO4, H3PO4 evaporation
Flue Gas Scrubbing: SO2/NOx removal with hot limestone slurry
Chlor-Alkali: drying with 98% H2SO4
Waste Acid Regeneration: HCl/HF recovery from pickling lines
Biomass Gasification: Tar removal under reducing atmospheres