Application: | Chemical Packing |
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Color: | White/Dark Gray/Yellow |
Product Name: | Factory Price Plastic Super Intalox Saddle Ring |
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Plastic Intalox Saddles Ring: Fouling-Resistant Packing for Corrosive Media
Saddle-shaped plastic packing designed to maximize surface wetting and resist clogging in harsh chemical environments.
Parameter | Specification |
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Materials | PP, PVC, CPVC, PVDF |
Sizes | DN25 (1") to DN100 (4") |
Surface Area | 90-200 m²/m³ |
Void Fraction | 94-97% (highest in class) |
Operating Temp. | -40°C to +100°C (PP) / +150°C (PVDF) |
ΔP Reduction | 35% lower vs. ceramic saddles |
Certifications | FDA, ISO 9001, UL 94 V-0 (flame-retardant) |
1.Zero Dead Zones
Saddle geometry eliminates nesting → 95% effective surface utilization.
2.Chemical Resistance
PP: H2SO4 (≤60%), alkalis, alcohols
PVDF: Concentrated HCl, organic solvents
CPVC: Hypochlorite, hot brine
3.Clog-Proof Design
Smooth curved surface prevents solids buildup → ideal for slurries & viscous fluids.
Cost Efficiency
50% lighter than ceramic → lower shipping/installation costs.
Product Name
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Plastic Super Intalox Saddle
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Material
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PP/RPP/PVC/CPVC/PVDF,etc
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Life Span
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>3 years
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Size
Inch/mm |
Surface Area
m2/m3 |
Void Volume
% |
Packing Number
pieces/ m3 |
Packing Density
Kg/m3 |
Dry Packing Factor m-1
|
|
1"
|
25×12.5×1.2
|
260
|
90
|
51200
|
92
|
390
|
1-1/2"
|
38×19×1.2
|
178
|
96
|
25200
|
75
|
201
|
2"
|
50×25×1.5
|
168
|
97
|
6300
|
76
|
184
|
3"
|
76×38×2.6
|
130
|
98
|
3700
|
64
|
138
|
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Feature
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Large porosity, low pressure drop, low mass-transfer unit height, high flooding point, uniform gas-liquid contact, small specific gravity, high efficiency of mass transfer.
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Advantage
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1. The special structure makes it have large circulation, low pressure drop, good anti-impaction capability.
2. Strong resistance to chemical corrosion, large void ratio, energy saving, low operation cost and easy to be load and unload. |
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Application
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Plastic random packing maximum use temperature of 280 degrees Celsius, widely used in petroleum, chemicals, chlor-alkali, gas and environmental protection industries packing tower.
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1. Zero Nesting: Curved design → 95% active surface
2. Extreme Chemical Resistance:
PVDF: Hot HCl | CPVC: Bleach solutions
3. Anti-Clogging: Smooth surface sheds solids/sludge
4. 50% Lighter than ceramics → Easy install
Industry | Use Case | Best Material |
---|---|---|
Chemical | HCl/SO2 scrubbers | PVDF |
Water Treatment | Cooling tower fill | UV-stabilized PP |
Mining | Acid leaching tanks | CPVC |
Food Processing | Vinegar production towers | FDA-grade PP |